Baffle Packing Kit & Service

Not into loud pipes? With our baffle packing kits or full packing service, you can get the performance and style that Sawicki is known for with a less aggressive sound. Add either a packing kit or packing service to your exhaust order, or if you already have an exhaust just pickup a packing kit to do at home.

Important Details:

• Packing is only an option on Sawicki exhausts with our removable Black Billet or Carbon Fiber end caps. Our welded end caps are not conducive to baffle packing.
• The 8 oz options are ideal for Sawicki Shorty exhausts and our FTR Slip-On.
• The 16 oz options will be necessary for our Mid-Length and Full Length exhausts and Pan America Slip-On.
• If you are opting for our full packing service, feel free to include an order note with your packing preference (see guidelines below).

About Our Packing Material:

Sawicki Speed Muffler Packing is one of the best materials available for maximum attenuation of sound, longevity, and heat insulation. After testing a wide variety of products, we know what works (and what doesn’t…). Sawicki Speed muffler packing is a long strand “Loose Fill” with an extremely high fusion point. Loose Fill is superior to flat mats or pillows as it allows full density packing and expansion to fill all voids. The Long Strand Fibers will expand, and take a “set” after heat cycling and are less likely to get “blown-out” over time. Takes only minutes to pack. Loose Fill is universal. No need for a “Pillow or Cartridge” that fits only one model and may leave gaps or voids within the muffler shell. Loose Fill fits all mufflers, brands and applications.

How to Pack Your Baffle:

Muffler packing techniques and the material utilized is one of the most important aspects of building an exhaust system. Not only with the quality of material, but with the techniques incorporated when using them. We utilize highly trained technicians when packing and assembling every single muffler. 

As a general guideline:

1. The more densely you pack the muffler – the longer it will last, better heat insulation, better performance. But will be slightly heavier and will attenuate sound levels less (increase sound).
2. The less densely you pack the muffler – the shorter the life span, less heat insulation, less performance. But will be slightly lighter and will attenuate sound levels more (decrease sound).